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The Collected Wisdom
of the Haas
Answer Man |
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Haas Mini
Machines |
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Mini Mill Tap Holder
(Fall
’04
vol 8 #
31) |
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Dear Applications:
I just got a Mini Mill
with rigid tapping. What kind of tap holder should I buy? My supplier
offers a tension-only holder or a tension and compression holder, as well
as a rigid tap holder. Should I just get the rigid one? I will be cutting
6 mm and 8 mm tapped holes, and also 1/8 NPT and 1/4 NPT. Thanks!
Josh Paulson
Dear Josh:
It’s not necessary to
use a tension/compression type toolholder with rigid tapping on a Haas.
You can run the tap in a rigid holder. Remember, your feedrate must be
precisely computed for the thread you’re tapping (rpm x thread pitch =
feedrate). The Haas control’s calculator can help you do this, or, if
you’re using a CAM system, it should automatically do the calculation for
you. Otherwise, please consult your Operator’s manual for details about
programming tapping cycles on the Haas control.
Sincerely,
Haas Applications
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Mini Mill Machines Steel
(Spring
’04
vol 8 #
29) |
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Dear Applications:
How well does the Mini
Mill machine steel? We are considering purchasing one. Most of our
machining is in Ultem, Delrin, and various other plastics, but once we get
a new machine we’ll want to do more in-house. Maybe 25% of the work on the
mill would be steel – A-2 tool steel and stainless.
John Kulpepper
Dear John:
The Haas Mini Mill is
fully capable of cutting all types of mild steel. Our Applications
department has Mini Mill demo parts cut from 12L14, 1018, and 4140 steels.
(One of our Applications experts has even cut Nakhigh hard steel on a Mini
Mill.) You should have no problems at all with the applications you’ve
described. Your local Haas Factory Outlet will be more than happy to run a
test cut for you, and discuss your specific applications.
Sincerely,
Haas Applications
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Super Mini & the Coolant
(Winter
’04
vol 8 #
28) |
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Dear Applications:
We have a new Haas Super Mini Mill. When I run a drill
program, the coolant doesn’t turn on until it gets to the second hole. It
should turn on for the first hole, when it reads the line that has the M08
command, but it doesn’t seem to be doing this. The machine seems to
working fine otherwise. Any idea what the problem could be?
Lee Nines
Dear Lee:
There is a normal 2- to 3-second delay for the coolant to
reach the nozzle from the tank. In your particular case, it would help if
you turned on the coolant right after the tool change. Also make sure the
coolant level in your tank is high enough. For your information, there is
an optional high-pressure coolant pump available for your machine.
Sincerely,
Haas Applications
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Mini Mill Applications
(Summer
’02)
vol 6 #
22) |
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Dear Applications:
Can I use the Mini
Mill to machine 1/8" to 3/16" stainless? Would it require more than one
pass?
Thanks,
Robert
Dear Robert,
The Mini Mill is more
than capable of cutting stainless, as long as you stay within the torque and
horsepower range of the machine. The Mini Mill’s spindle provides 33 ft-lb of
torque up to 1200 rpm, and is rated at 7.5 peak horsepower. For best results,
select tooling that allows you to run speeds and feeds that fall within the
peak torque band of the machine.
As with any machine, the
number of passes required depends on the type of tooling being used, the
material being cut and the amount of material being removed.
Regards,
Haas Applications
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CAM and
the Mini Machines
(Spring
’02)
vol 6 # 21) |
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Dear Applications:
Can software like Surfcam or Mastercam be used to operate or
program the Mini Mill or the Super Mini Mill? If so, will it be
necessary to buy the High-Speed Machining option and Quick Code
programming? |
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I have no experience in CNC mills or software, and I’m trying to
decide if I want to buy one of these machines.
Hector
Garcia |
Dear
Hector:
The
Mini Mill and the Super Mini Mill have the same control as all Haas
machines, so there should be no special programming considerations. You
may use any CAM software that has a post processor available for a Haas
machine.
A
Mini Mill is a great CNC machine, especially as a first step into CNC. If
you are interested in buying one, be aware that any options purchased are
installed by the distributor at your location. This is a favorable
feature, because you can add options as you need them.
If
you are going to be doing a lot of 3D work, we’d suggest that you look
seriously at the Super Mini Mill. This model comes standard with a 10,000-
rpm spindle and 1,200-inch-per-minute rapids, and there’s a very
reasonably priced option package that includes a 15K spindle and
High-Speed Machining, as well as 16 MB of memory, macros and coordinate
rotation & scaling.
Sincerely,
Haas Applications
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Dear
Applications:
I
am considering buying a Toolroom Mill. Could you please tell me if this
machine is EdgeCam-compatible and whether it has a serial computer
interface?
Michael
Herrmann
Dear
Michael:
The
Toolroom Mill has the same control as all Haas machines, and the serial
port is standard on all machines. If you are using EdgeCam to program any
other CNC machines, you should have no problem with the TM-1. If you
don’t have a Haas post-processor, you can use one that is for the Fanuc
6-M. This should run with minimal editing.
Sincerely,
Haas Applications
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